Also another option for you guys is to try the advanced edition:

http://www.internettablettalk.com/fo...ad.php?t=20534

It's a little more head-way work... but considering quicksilver has reflashed a dozen times and reloaded as many... it can't be that much more work . This way you can manually define your partition sizes to being 1.6GB or whatever and see if it returns any errors during this process.