What's the best 4:3 ratio for mplayer? Presumably you'd want the height to be maximum, and the width to be minimum. However, the amount of cropping can be reduced (it's the @cropLimit definition at the start of the code).
Does mplayer need the multiple-of-16 size that the built-in video player does?
Would it be better in general if the width declared in the preset was ignored for 4:3 stuff (i.e where it's taller than wider) in the original aspect?